Ferry Car
Rail-guided transfer between production positions.
- Size options
- 4.5 / 5 / 5.5 / 6 m
- Weight options
- 2.2 / 2.5 / 2.8 t
- Minimum order
- 2 units
Jiangsu Fenghe Tunnel Equipment: shield segment moulds and automated segment production lines
Yangzhou, Jiangsu manufacturing base
Tunnel segment moulds and automated lines from one plant
Fenghe designs and manufactures shield segment moulds, transfer systems, intelligent robots and inspection equipment in a 20,000 m² workshop with eight production lines.
Procurement path
Start from what your plant needs to build
Choose the part of the segment line you are specifying. Each path leads to the equipment, size options and minimum orders for that scope.
Path 01I need segment moulds
Custom shield segment moulds for precast tunnel rings.
Segment moulds: 1 product- Path 02
I am planning transfer and power
Ferry cars, mother-daughter trolleys and power systems that move moulds along the line.
Transfer and power: 3 products 
Path 03I need robots or AGVs
Heavy-duty AGVs and intelligent robots for handling, cleaning, spraying and finishing.
Robots and AGV: 2 products
Path 04I need to test segments
Test equipment for segment bending, impermeability, pull-out and ring assembly.
Inspection: 1 product
Featured equipment
Transfer and handling equipment with clear size options
Size and weight variants sit inside one product, with the minimum order shown up front.
Mother-Daughter Trolley
Paired trolleys for moving moulds between track positions.
- Size options
- 4.5 / 5 / 5.5 / 6 m
- Weight options
- 3 / 3.5 / 4 / 4.5 t
- Minimum order
- 2 units
Heavy-Duty AGV
Automated guided vehicle for heavy mould loads.
- Size options
- 5 / 6 m, customisable
- Weight
- 10–20 t
- Minimum order
- 3 units
Segment mould engineering
Moulds built around your ring design
Fenghe designs and manufactures shield segment moulds around the customer's ring geometry, segment division and plant layout.
- Custom ring diameter
- 2–27 m
- Mould weight
- 3–20 t
- Minimum order
- 1 set
What we need to scope a mould
- Ring outer and inner diameter, ring width and segment division
- Segment drawings or a reference ring design
- Plant layout, transfer method and lifting interfaces
- Number of sets and target delivery window
Automated-line systems
One line, from mould handling to inspection
Transfer, power, curing, robots and inspection equipment are configured around your plant layout and presented as components of a single segment line.
Transfer systems
Ferry car, mother-daughter trolley and heavy-duty AGV options that move moulds between stations.
Power system
Power equipment sized to the line, with 80 to 120 m options.
Vibration isolation and curing doors
Station doors and vibration isolation arranged to your line layout.
Placing and feeding equipment
Placing and feeding stations matched to your mould and plant flow.
Temperature and central controls
Control equipment for temperature and central coordination of the line.
Monitoring
Station monitoring so operators can follow line status.
How a segment moves through the line
Step 01
Mould preparation
Robots open and close the mould, clean it and spray it before the next cycle.
Step 02
Placing and feeding
Embedded parts are handled and material is placed and fed to the mould.
Step 03
Vibration and curing
Isolated vibration stations and curing doors, with temperature and central control.
Step 04
Demoulding
Mould covers are lifted and finished segments are demoulded.
Step 05
Inspection
Segments are tested for bending, impermeability, pull-out and ring assembly.
Material handling and robotics
Move heavy moulds and automate repeat mould-side tasks
Trolleys and AGVs carry loaded moulds between positions, while the intelligent robot takes over the repeated handling and surface work around each mould.
Intelligent robot tasks
- Mould opening and closing
- Mould cleaning
- Release agent spraying
- Surface finishing
Verified manufacturing equipment
A 20,000 m² workshop in Yangzhou
Moulds and line equipment are made in a four-bay workshop with eight production lines, using the machining, cutting and assembly equipment shown below.
- Workshop floor area
- 20,000 m²
- Workshop bays
- 4
- Production lines
- 8
6 m CNC milling
Gantry milling for large mould structures.
Laser cutting
Laser cutting machine in an enclosed bay.
Assembly line
Assembly bay with overhead crane.
Quality and CE evidence
Documented evidence and recorded capacity
We hold a CE document for the Shield segment mould and supply inspection equipment for bending, impermeability, pull-out and three-ring assembly tests.
- Segment moulds per month
- 30 sets
- Production lines per month
- 2 lines
- Largest order on record
- 360 sets
- Regular lead time
- 60 days
Figures come from company records. Project scope, quantities and schedule are set out in each quotation.
CE document
On file with Fenghe
- Product
- Shield segment mould
- Reference
- CE-JF26042301-AL-MD
- Dates shown
- 2026-04-27 to 2031-04-26
Project collaboration
From first drawing to dispatch
A clear sequence for overseas contractors and precast plant planners, so your team knows what to send and what to expect at each stage.
Step 01
Requirement review
Share ring diameter, segment drawings, plant plan and target output with our engineers.
Step 02
Technical proposal
We match mould, transfer, robot and inspection scope to your plant layout.
Step 03
Quotation and scope
Quantities, minimum orders, size options and the delivery timeline are set out in writing.
Step 04
Manufacturing
Production in the Yangzhou workshop using CNC machining, laser cutting and assembly bays.
Step 05
Inspection and dispatch
Equipment checks and export documentation are prepared with your logistics team.
Tell us about your tunnel project
Send the ring diameter, equipment scope and target timeline. Our engineers reply to every RFQ with the questions needed to scope your quotation.